NEMA Boxes for Switches and APs

How to pick a NEMA enclosure for switches and Wi-Fi APs in outdoor or hostile environments — fans vs. dust-proof sealing, metal vs. plastic, sizing for thermal dissipation.

Switches in mild outdoor environments

If the switch won’t be rained on, almost any NEMA box with a fan or at least a vent will do for the typical PoE switch.

Switches in hostile environments

A site like a sawmill is the harder case. A fan there will clog with fine sawdust quickly and stop turning. Putting a filter in front of the fan only shifts the problem: the filter clogs instead, and you end up with a hermetically sealed box around a switch — at which point heat is the killer.

The pattern that works in dusty environments:

  • Pick a sealed enclosure. No fan, no vent.
  • Pick a metal enclosure, not plastic — the metal walls conduct heat out to the surrounding air.
  • Size it well above the switch. Use a box noticeably larger than the switch itself so air can circulate inside and move heat to the walls.

Either of these works in practice:

Any IP5x or IP6x rating is fine. (IP65, for example, means fully dust-tight — the 6 — and protected against water jets — the 5.) Larger is better; mount the switch to the backplate with clearance on every side so air can circulate over the top and sides.

Wi-Fi APs

The thermal story is much easier for APs because they only dissipate about 5–7 watts at typical load. Standard ABS or polycarbonate outdoor enclosures work fine. Don’t use metal — it’ll attenuate the radio.

One that’s been lab-tested outdoors at a farm in Oregon:

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